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SOLUTION · THERMAL SIMULATION

A card can comply with all the rules and still get too hot

Heat is the only physical limitation not specified in the design rules. It becomes apparent during the first functional test—or at the customer’s site after six months. It can be calculated long before that.

3,600+ installations throughout the Nordics

The challenge

Does this sound familiar?

  • Heat is estimated using a spreadsheet and empirical data
  • The cooling solution will be selected once the card is complete
  • The voltage drop is first detected during measurement
  • The cabinet is calculated without the card in

The solution

We can return control to you

  • Temperature calculated based on the actual geometry
  • Cooling evaluated while adjustments can still be made
  • Electricity and heat calculated in the same model
  • Boards, components, and enclosure in a single calculation

THE LEVELS

Heat is generated in one place and must be removed from another

A thermal problem is rarely solved right where it arises. That is why calculations are performed on three levels, and these levels are interconnected.

In the copper

The current flowing through planes and paths causes voltage drops and generates heat. This is where the heat comes from, and this is where it is cheapest to address the issue.

Result: a circuit board where the current paths are sized appropriately for the task.

On the map

The components heat each other up. Their placement determines whether the heat is distributed or concentrated in one spot.

Result: a layout that keeps the components within their limits.

Inside the cabinet

The air has to escape. The case, ventilation, and surroundings determine whether the card's cooling system works at all.

Result: a product that maintains a stable temperature, even under the hottest operating conditions.

DISCIPLINES

Four questions about heat, each asked at a different time

They are related, but they are rarely asked at the same time—and rarely by the same person.

How much copper are we losing?

Electric current and heat affect each other: resistance increases with temperature, and temperature increases with current.

Celsius PowerDCVoltage Drop and Current Density in the Schematics
Electrical and Thermal CombinedThe two are calculated in the same model
Paths and PlansWhere the current actually flows

How hot do the components get?

Data sheets specify a limit. The question is, what are the component's actual performance levels in its actual operating environment?

Celsius Thermal SolverTemperature on Boards and Components
Position TestedMove the component before the board is finished
Thermal ModelsThe component is modeled based on its own behavior

Is the heat coming out of the box?

The card may be fine, but the product could still be too hot. The case determines where the heat ends up.

Celsius EC SolverEnclosure, air, and cooling in a single model
Ventilation and FansWhere the air flows—and where it doesn't
The Entire ProductBoard, components, and enclosure combined

Does that hold true in real life?

Few products operate continuously at full load. What determines their service life is how they perform over time.

Stress over timeNot just the worst moment
The surroundings withThe hottest day, not room temperature
A Justifiable MarginA number rather than an estimate
Martin Lange
Martin LangeHead of Support & Service

THE FULL SUITE

Thermal analysis is easiest to learn using a map you're already familiar with.

Let's start with one of your designsA card that turned out better than expected is a better starting point than an example from a manual.
We'll let you know which level you should start atVery few people need the entire series right from the start. Often, one of the three levels is enough to begin with.
Same-day local supportDirect hotline with real specialists in the Nordics. 96% of our customers stay with us.

Compare

You can buy software everywhere. The difference is what comes with it.

A local partner who knows your software and your challenges makes all the difference when things get critical.

What you get NordcadStandard reseller
EDA and simulation tools from CadenceThe entire Celsius Studio suite available from a single partner: PowerDC, Thermal Solver, and EC Solver.
Local hotline with real peopleYou speak with a specialist who knows your software. No ticketing systems or waiting queues.
Training and webinars in DanishOpen courses, on-site sessions, and webinars in your own language, tailored to your level.
Support for migration and setupWe assist with installation, license rehosting, and library and design migration.
Response within one business dayUrgent cases are prioritized by a human, so you rarely wait more than a few hours.
A single partner for the entire flowTools, support, and guidance in one place.

RESOURCES

Materials on Thermal Analysis

FAQ

Frequently asked questions

It covers heat transfer. The electrical aspects—the circuit, signals, power supply, and radiation—are covered on the simulation and analysis page. Flow and meshing are covered on the CFD page. The three are related, but each is addressed using its own tools.

If the question involves electronics—boards, components, enclosures—it's Celsius. If it involves the flow itself, fluids, or geometry without electronics, it's Fidelity CFD.

Contact

Bring the card that got too hot

The quickest way to evaluate thermal simulation is to run it on a design for which you already know the results. If you had a product that had to be modified at the last minute, that’s the best place to start. No sales pitch. No pressure.

Contact us

Let us review your setup – without obligation.

A brief dialogue is often enough to clarify if Nordcad is the right choice for you. No pitch. No pressure.

15+ specialists